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Chemical Process Sight Glass

Chemical Process Sight Glass

In chemical processing, a sight glass —also known as a sight window or viewport— is a transparent component that allows operators to visually inspect the interior of a process pipe or tank. It enables real-time monitoring of liquid levels, media conditions, and process stages without halting operations.

  • Visual Inspection: Helps prevent system failures, leaks, or pressure fluctuations that could lead to accidents
  • Operational Efficiency: Enables immediate process adjustments without halting production
  • Product quality: Allows visual inspection of changes in consistency, color, or fluid levels, ensuring quality standards
  • Cost reduction: Minimizes raw material waste and prevents equipment damage by detecting anomalies early

At Douglass, we offer high-quality products for Real-Time Fluid Monitoring, designed with the finest industry-grade components to ensure durability, precision, and reliability. Our solutions provide clear visibility into industrial processes, helping you maintain efficiency, safety, and control. Explore our range of premium sight glasses and monitoring equipment tailored to meet the demands of various industries.

WELD TO TANK

Sight Glass ZW30 - 150 psi

The Douglass ZW15 Weld-to-Tank Sight Glass is a durable and adaptable solution designed for industrial applications requiring clear visibility into tank operations. Built for use in tanks with pressures up to 150 PSI, this sight glass offers a balance of easy installation and a polished, professional look. Its sturdy construction and compatibility with different materials make it suitable for diverse industries, from chemical processingto food and beverage production.

Available in both standard and customizable configurations, the ZW15 ensures it meets specific project requirements while enhancing the overall appearance of the installation.

Sight Glass ZW15 - 150 psi

Sight Windows - Parts and Materials

Weld to Tank Sight Glasses ZW15 - 150 PSI — parts diagram
ItemPart nameMaterial options
1Cover Flange
  • Stainless Steel 316L
  • Stainless Steel 304
  • Carbon Steel w/ anti-corrosion coating
2Weld Pad
  • Stainless Steel 316L
  • Stainless Steel 304
  • Carbon Steel w/ anti-corrosion coating
3Sight Glass (max temp)
  • DIN7080 Tempered Borosilicate (280°C)
  • DIN8902 Tempered Soda Lime (150°C)
  • Quartz, Min. 95% Fused Silica (1450°C)
4Gaskets *(max temp)
  • Non Asbestos (200°C)
  • Exp Graphite (450°C)
  • Graph/Kevlar (450°C)
  • FKM (260°C)
  • PTFE (260°C)
  • EPDM (140°C)
5Bolts
  • Stainless Steel 304

TECHNICAL INFORMATION — dimensions

ZW15-2ZW15-3ZW15-4ZW15-5ZW15-6ZW15-7ZW15-8
Visible Diameter (A)2"3"4"5"6"7"8"
Total Diameter (B)4"5"6"7-1/2"9"10"11"

Flange thickness

ZW15-2ZW15-3ZW15-4ZW15-5ZW15-6ZW15-7ZW15-8
Cover (H1)5/8"5/8"5/8"3/4"3/4"1"1"
Weld Pad (H2)3/4"3/4"3/4"1"1"1-1/4"1-1/4"

Glass size (Tempered Borosilicate)

ZW15-2ZW15-3ZW15-4ZW15-5ZW15-6ZW15-7ZW15-8
Ø2-3/4"3-3/4"4-3/4"6"7"8"9"
Thickness5/8"5/8"3/4"3/4"3/4"1"1"

Bolt circle & torque

ZW15-2ZW15-3ZW15-4ZW15-5ZW15-6ZW15-7ZW15-8
Bolt Circle Diameter (C)3-3/8"4-3/8"5-3/8"6-3/4"8"9"10"
Tightening Torque (ft/lbs)17171919212525

WELD TO TANK

Sight Glass ZW30 – Welding Neck

The Douglass ZW30 Weld-to-Tank Sight Glass is a high-performance solution designed for demanding industrial applications requiring enhanced durability and higher pressure ratings. Suitable for tanks operating up to 300 PSI, the ZW30 is engineered to provide clear, reliable visibility into tank processes while withstanding the rigors of more intensive environments. Its robust construction allows for greater torque application, making it ideal for use with metal-inserted gaskets.

Sight Glass ZW30

Sight Windows - Parts and Materials

Weld To Tank Sight Glass ZW30 - 300 PSI — parts diagram
ItemPart nameMaterial options
1Cover Flange
  • Stainless Steel 316L
  • Stainless Steel 304
  • Carbon Steel w/ anti-corrosion coating
2Weld Pad
  • Stainless Steel 316L
  • Stainless Steel 304
  • Carbon Steel w/ anti-corrosion coating
3Sight Glass (max temp)
  • DIN7080 Tempered Borosilicate (280°C)
  • Quartz, Min. 95% Fused Silica (1450°C)
  • DIN8902 Tempered Soda Lime (150°C)
4Gaskets *(max temp)
  • Non Asbestos (200°C)
  • Exp Graphite (450°C)
  • Graph/Kevlar (450°C)
  • FKM (260°C)
  • PTFE (260°C)
  • EPDM (140°C)
5Bolts
  • Stainless Steel 304

TECHNICAL INFORMATION — dimensions

ZW30-2ZW30-3ZW30-4ZW30-5ZW30-6ZW30-7ZW30-8
Visible Diameter (A)2"3"4"5"6"7"8"
Total Diameter (B)5"6"7"8-1/2"10"11"13"

Flange thickness

ZW30-2ZW30-3ZW30-4ZW30-5ZW30-6ZW30-7ZW30-8
Cover (H1)3/4"3/4"3/4"1"1-1/4"1-1/4"1-1/2"
Weld Pad (H2)1"1"1"1-1/4"1-1/2"1-1/4"1-1/2"

Glass size (Tempered Borosilicate)

ZW30-2ZW30-3ZW30-4ZW30-5ZW30-6ZW30-7ZW30-8
Ø3-3/4"4-3/4"5-3/4"7"8"9"11"
Thickness3/4"3/4"1"3/4"1-1/4"1-1/4"1-1/4"

Bolt circle & torque

ZW30-2ZW30-3ZW30-4ZW30-5ZW30-6ZW30-7ZW30-8
Bolt Circle Diameter (C)3-3/8"4-3/8"6-3/8"7-3/4"9"10"12"
Tightening Torque (ft/lbs)17171922252832

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